Xerox Phaser 4500 4510 Parts
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| 1.1 Covers 1 OPERATION PANEL (Front Panel) 802K60111 2 COVER OPEN (Top Cover) 802E47284 3 COVER REAR 604K16460 4 COVER RIGHT 802E49522 5 COVER FRONT 802E63801 6 COVER LEFT 802E49491 7 COVER TOP ASSY 8 COVER STOPPER 802E61862 9 STOPPER OPEN 10 HARNESS ASSY PANEL 962K22731 11 SWITCH I/L ASSY (J144, J411) 110K11894 99 KIT TOP COVER (with 7, 9) 604K1538 50 (with 1-13,15-39) 51 (with 2-5) |  |
| 2.1 150-Sheet Paper Cassette 1 COVER CST 802E47191 2 ROLL ASSY RETARD (p/o Item 99) 3 FRICTION CLUTCH 4 SHAFT RETARD 5 HOLDER RETARD 6 SPRING RETARD 809E37500 7 GEAR PB L 8 GEAR BTM ONEWAY 9 SHAFT PB 10 PLATE ASSY BTM (with 14) 11 GUIDE ASSY SD L150 12 GEAR PINION 13 GUIDE ASSY SD R150 15 GEAR LOCK ONEWAY 16 HOUSING TOP 150 17 LOCK EXTENSION 18 SPRING BTM UP 150 19 PLATE GEAR LOCK 150 20 GEAR PB R 21 RACK BTM LOCK 150 22 COVER BTM UP 150 23 GEAR BOTTOM LOCK PINION 24 SPRING BTM LOCK 25 GEAR LEVER LOCK 26 LEVER BTM LOCK 27 SPRING STOPPER GEAR 28 STOPPER GEAR 29 PLATE SUPPORT 30 COVER EXTENSION 31 GEAR SECTOR 32 RACK SIZE 33 HANDLE EXTENSION 34 HOUSING EXTENSION 150 35 GUIDE END 150 36 HOUSING BASE 150 37 LINK SW SIZE1-150 38 LINK SW SIZE2-150 39 LINK SW SIZE3-150 50 150 PAPER CASSETTE (with 1-13, 15-39) 084K15350 51 HOLDER ASSY RETARD (with 2-5) 019K98186 99 Roller Kit (Item 2, Qty. 3) 604K11192 50 (with 1-13,15-32,34-48,52,53) 51 (with 2-5) |  |
| 4.1 550-Sheet Paper Cassette 1 COVER CST 802E47191 2 ROLL ASSY RETARD (p/o Item 99) 3 FRICTION CLUTCH 4 SHAFT RETARD 5 HOLDER RETARD 6 SPRING RETARD 809E37500 7 GEAR PB L 8 GEAR BTM ONEWAY 9 SHAFT PB 10 PLATE ASSY BTM 11 GUIDE ASSY SD L550 12 GEAR PINION 13 GUIDE ASSY SD R550 15 GEAR LOCK ONEWAY 16 HOUSING TOP 550 17 LOCK EXTENSION 18 SPRING BTM UP 550 19 PLATE GEAR LOCK 550 20 GEAR PB R 21 RACK BTM LOCK 550 22 COVER BTM UP 550 23 GEAR LOCK PINION 24 SPRING BTM LOCK 25 GEAR BTM LOCK 26 GEAR LEVER LOCK 27 LEVER BTM LOCK 28 SPRING STOPPER GEAR 29 STOPPER GEAR 30 PLATE SUPPORT 31 COVER EXTENSION 32 SUPPORT GUIDE IND 34 GUIDE INDICATOR 1Parts Lists 9-11 35 GUIDE INDICATOR 2 36 GUIDE INDICATOR 3 37 LOW INDICATOR 38 LOW IND FRONT 39 GEAR SECTOR 40 RACK SIZE 41 HANDLE EXTENSION 550 42 HOUSING EXTENSION 550 43 GUIDE END 550 44 HOUSING BASE 550 45 LINK SW SIZE1-550 46 LINK SW SIZE2-550 47 LINK SW SIZE3-550 48 LINK SW SIZE LOW 50 550 PAPER CASSETTE (with 1-13, 15-32, 34-48, 51-53) 084K15411 51 HOLDER ASSY RETARD (with 2-5) 019K98186 52 STOPPER BASE R 53 STOPPER BASE L 99 Roller Kit (Item 2, Qty. 3) 604K11192 |  |
| 5.1 150-Sheet Paper Feeder 1 150 FEEDER ASSY (with 4-12, 14-23, 25-35, 37-44, 46-51) 604K16682 2 FDR1 AS SUB 150 A4 (with 4-10, 12, 14-20, 22, 25-28, 31-35, 40-42, 46-50) 3 CHUTE ASSY FDR 1 (Reference Only) (with 4-10,14-20,40-42) 4 SUPPORT NUDGER 5 HOLDER LEFT 6 ACTUATOR NO PAPER 7 GEAR IDLER NUDGER 8 HOLDER RIGHT 9 SHAFT NUDGER 10 GEAR NUDGER 059K25270 11 ROLL ASSY NUDGER (part of item 97) 12 ROLL REGI RUBBER 14 COVER ACTUATOR 15 ACTUATOR A (part of Registration Actuator) 16 SPRING REGI SNR B 17 ACTUATOR B (part of Registration Actuator) 18 SPRING REGI SNR A 19 CHUTE BTM ASSY 20 BEARING NUDGER 21 CLUTCH ASSY PH (J242) (Feed Clutch Assembly) 121K28511 22 BEARING REGI LEFT 23 CLUTCH REGI (J243) 121K28511 25 CHUTE REGI 26 VARISTER 27 EARTH PLATE BASE 28 EARTH PLATE MID 29 COVER SENSOR 30 SENSOR REGI (J241) 130E81970 31 SPRING REGI 809E41093 32 BEARING REGI RIGHT 33 GEAR REGI 807E01290 34 ROLL REGI METAL 35 CHUTE EARTH REGI 37 HARNESS ASSY TRAY1 (J245-J240,J241,J242,J243,J244) 38 SENSOR NO PAPER (P240) 130E81970 39 COVER HARNESS R 40 CHUTE TOP ASSY 41 SHAFT FEED 42 CLUTCH ONEWAY NUDGER 43 CLUTCH ONEWAY FEED 005E16941 44 ROLL ASSY FEED (part of item 97) 45 SENSOR TONER ASSEMBLY (with 46-50) 130K63601 46 SENSOR TONER (J220) 47 HOLDER-D (part of item 46) 48 SPRING TONER (part of item 46) 49 SPRING (part of item 46) 50 HARNESS ASSY TONER 1 (J220-P221) 51 GEAR REGI METAL (WHITE) 97 Roller Kit (with 11 or 44, Qty. 3) 604K11192 98 KIT CHUTE REGI (with 25-28) 99 KIT CHUTE BTM (with 14-19) |  |
| 7.1 550-Sheet Paper Feeder 1 — 2 HARNESS ASSY LOW1 (J26-P260) 3 GUIDE TRAY RIGHT 032E18795 4 SENSOR LOW PAPER (J260) 130E81970 5 ACTUATOR 120E21311 6 PLATE CST LOCK 7 GUIDE TRAY LEFT (with 8,9) 032K96836 8 COVER HARNESS SIZE 9 LOCK CST L 003E59231 10 550 FEEDER ASSY (with 12-20, 22-31, 33-39) 022K66964 12 SUPPORT NUDGER 13 HOLDER LEFT 14 ACTUATOR NO PAPER 15 GEAR IDLER NUDGER 16 HOLDER RIGHT 17 SHAFT NUDGER 18 GEAR NUDGER 059K25270 19 ROLL ASSY NUDGER (part of item 99) 20 CLUTCH ASSY PH (J247) 121K28511 22 BEARING NUDGER 23 COVER ACTUATOR 24 CHUTE BTM 25 CHUTE TOP ASSY 26 SHAFT FEED 27 CLUTCH ONEWAY NUDGER 005E16951 28 CLUTCH ONEWAY FEED 005E16941 29 ROLL ASSY FEED (Part of item 99) 30 HOLDER PIVOT LEFT 31 EARTH PLATE 32 CHUTE 550 LOWER 33 CHUTE OUT 34 HOLDER PIVOT RIGHT 35 PLATE TIE 36 HARNESS ASSY TRAY2 (J248-J246, P247) 37 COVER HARNESS R 38 SENSOR NO PAPER (P246) 130E81970* 39 CLAMP-10V0 40 STOPPER TRAY R 41 STOPPER TRAY L 99 FEED ROLLER KIT (with 19 or 29, qty. 3) 604K11192 |  |
| 8.1 Xerographics 1 ROS ASSY (Laser Unit) (J131,J140,J160,J170) 084K13151 2 HARNESS ASSY ROS (J13, J14, J16, J17-P131, P140, P141, P160, P170) 3 SHIELD PLATE ROS 4 DUCT FRONT 5 FAN SUB (J270) 127K39390 6 GUIDE ASSY CRU L (with 7-15) 032K97110 7 GUIDE SL (part of item 6) 8 SPACER SS (part of item 6) 9 SPRING SL (part of item 6) 10 HOLDER I/L SW1 (part of item 6) 11 INTERLOCK S/W 24 V (J45) (part of item 6) 12 INTERLOCK S/W 5 V (part of item 6) 13 HOLDER I/L SW2 (part of item 6) 14 LEVER GUIDE (Guide Lever) (part of item 6) 15 GUIDE CRU LEFT (part of item 6) 16 COVER GUIDE CRU 17 HARNESS ASSY FUSER 110V (J4647-J46, J47) 962K08241 HARNESS ASSY FUSER 220V (J4647-J46, J47) 962K12941 18 LEVER FUSER LH 011E13362 19 LEVER FUSER RH 011E13373 20 FUSER ASSY 110V 604K14921 FUSER ASSY 220V 604K14931 21 BTR ASSY (Transfer Roller Assembly) 802K49746 22 CHUTE TRANSFER 054E26070 23 PWBA ASSY ANT (P150) (part of item 25) 24 HARNESS ASSY ANT (J15-J150) (part of item 25) 25 GUIDE ASSY CRU R (J31) (with 23, 24) 032K97011 29 LEVER LINK 012K94351 30 LINK GEAR 3 012E1056 |  |
| 10.1 Paper Exit (1/2) 1 COVER EXIT 500 604K16590 2 500 EXIT ASSY (with 4-7, 10-13, 15-24, 26-28, 30) 084K18470 4 CHUTE UP EXIT 5 ELIMINATOR EXIT 6 EARTH PLATE EXIT 7 LINK GATE OCT (Stacker Gate Link) 10 ACTUATOR FULL STACK 604K15560 11 BEARING EXIT 12 ROLL EXIT 13 GEAR 21 15 MOTOR ASSY EXIT (J103) 127K36930 16 BRACKET MOTOR EXIT 17 GEAR 16/49 18 GEAR 25-2 19 GEAR 25-1 20 GATE OCT EXIT (Stacker Exit Gate) 21 CHUTE LOW EXIT 22 SPRING PINCH EXIT 23 ROLLER PINCH EXIT 24 SPRING GATE OCT (Stacker Gate Spring) 26 SENSOR FULL STACK (P290) 130E81970 27 HARNESS ASSY EXIT SNR (J29-J290) 28 ROLLER EXIT 500 30 ROLL PINCH EXIT OCT (Stacker Exit Pinch Roller) |  |
| 10.2 Paper Exit (2/2) 2 CHUTE UP FU 6 GATE FU 7 CHUTE LOW FU 8 LEVER LATCH LEFT 9 PIPE LATCH LEFT 10 SPRING LATCH FU 11 LEVER LATCH RIGHT 15 LEVER GATE HOLDER 20 EARTH PLATE FU 21 COVER REAR 500 22 COVER DUP 802E48402 23 STOPPER FSR 99 COVER REAR 500 (with 2-22) 084K1845 |  |
| 11.1 Frame and Drive 1 MOTOR COVER 2 MAIN MOTOR (J43) 127K36822 3 GEAR ASSY HOUSING (with 4) 604K16670 4 SPRING RELEASE (part of item 3) 5 CLAMP EDGE 6 CLAMP-5 V0 7 CLAMP-10V0 8 CLAMP-EDGE 9 GEAR 9 807E02560 10 GEAR ASSY PLATE 007K87753 11 FOOT 550 12 GUIDE HARNESS R 13 CLAMP-RWSH |  |
| 12.1 Electrical 1 HARNESS ASSY LVPS (J10, J11, J18, J27, CNPOW, J141-J42, J41, J1821, P270, J102, P2750, J40, P142, P144, J411, J400) 2 PLATE TIE FRONT 3 SHIELD PLATE LVPS 4 PWBA EXIT MOTOR 160K91991 5 LVPS 110 V 105K20392 6 POWER SWITCH 110K11570 7 INTERLOCK S/W REAR (J44) 110K11623 8A HARNESS ASSY AC 110V (J48, J480) 8B HARNESS ASSY AC 220V (J48, J480) 10 FAN MAIN (J244) 127E83610 11 PANEL REAR 12 BRACKET HANDLE R 13 I/P PWBA (ESS) 671-5321-80 14 SHIELD ASSY ESS 15 SHIELD ASSY WINDOW 16 FFC ASSY ESS (P28-CNVD) 962K13460 17 HARNESS ASSY CHUTE (J24-P245, P248) 18 SHIELD PLATE HVPS 19 HVPS/MCU 110 V 675K05541 20 MYLAR HVPS 21 HARNESS ASSY FDR1 (J20-P2083) (Feeder Harness 1) 23 POWER CORD 110 V 675K04670 25 BRACKET SHIELD HVPS 26 HARNESS ASSY OCT 1 (J30-P3070) (Stacker Harness 1) 27 CAP CONNECTOR-DRAWER 28 HARNESS ASSY TONER 2 (J22-P221) 30 DUCT (Upper Duct) 054E23162 31 DC-DC Converter 105K20440 32 64 MB RAM DIMM 156-4838-00 128 MB RAM DIMM 156-4837-00 256 MB RAM DIMM 156-4663-00 33 FLASH DIMM 671-5325-0A 34 HARD DRIVE ASSY 650-4309-00 35 CONFIG CARD B TO N 163-1505-00 36 CONFIG CARD BASE 163-1513-00 37 NVRAM DEVICE 163-1459-00 |  |
| 20.1 550-Sheet Paper Feeder (1/2) 1 COVER RIGHT PLATE 2 COVER FRONT 3 COVER LEFT PLATE 4 EARTH PLATE 5 HARNESS ASSY FDR2 (J83-JD2083) (Feeder Harness 2) 6 SPRING EARTH TOP 7 FRAME TOP ASSY 8 DRIVE ASSY OPT FDR (with 9-17) 007K87654 9 BRACKET ASSY DRIVE 10 GEAR OPT FDR2 11 GEAR OPT FDR3 12 GEAR OPT FDR4 13 GEAR OPT FDR5 14 GEAR OPT FDR6 15 PLATE FEEDER DRIVE 16 CLAMP-5 V0 17 MOTOR FEEDER (J820) 18 OPT ASSY SIZE (J802) (Paper Size Switch Assembly) 110K11634 19 HARNESS ASSY SIZE FDR1 (P802-J801) 20 PLATE EARTH 550 21 FRAME CVR L550 22 FOOT 23 FRAME BASE FRONT 25 COVER RE550 26 HARNESS ASSY FDR5 (J84-PD8483) (Feeder Harness 5) 27 PLATE CST LOCK 28 FRAME CVR R550 29 HLD LOW PAPER ASSY (P810) (with 30-33) 019K98503 30 SENSOR LOW PAPER (P810) 31 ACTUATOR LOW PAPER 32 HOLDER LOW PAPER 33 HARNESS LOW PAPER (J81-J810)Parts Lists 9-31 34 PWBA FEEDER 550 160K86723 35 HARNESS ASSY SIZE FDR2 (J80-J801) 36 HARNESS ASSY CLSNR2 (J85-P855) 37 HARNESS ASSY FDR MOT (J82-P820) 38 JOINT FEEDER 113E36900 39 LOCK CST L 003E59231 40 HARNESS ASSYSIZE FDR3 (J802-J800) 41 STOPPER TRAY L 42 STOPPER TRAY R 99 550 DECK ASSY (ENTIRE) 084K13412 |  |
| 20.2 550-Sheet Paper Feeder (2/2) 1 550 FEEDER OPTION (with 4-23, 25-34) 022K66124 4 SUPPORT NUDGER 5 HOLDER LEFT 6 ACTUATOR NO PAPER 7 GEAR IDLER NUDGER 8 HOLDER RIGHT 9 SHAFT NUDGER 10 GEAR NUDGER 059K25270 11 ROLL ASSY NUDGER (part of 99) 12 ROLL ASSY FEED (part of 99) 13 CLUTCH ONEWAY FEED 005E16941 14 ROLL ASSY TURN 15 CLUTCH ONEWAY NUDGER 005E16951 16 SHAFT FEED 17 BEARING NUDGER 013E22571 18 CHUTE TOP ASSY 19 COVER ACTUATOR 20 CHUTE BTM 21 CLUTCH ASSY PH (J853) (Feed Clutch) 121K28511 22 CLUTCH PR-REGI (J854) (Turn Roller Clutch) 121K28511 23 BEARING FEEDER 25 CHUTE OUT 26 SPRING EARTH (Ground Spring) 27 SPRING PINCH TURN 28 ROLL PINCH TURN 29 PLATE TIE 30 CLAMP-5 V0 31 HARNESS ASSY CLSNR1 (J855-J852, P853, P854) 32 COVER HARNESS R 33 SENSOR NO PAPER (P852) 130E81970 34 CHUTE 550 LOWER 99 Roller Kit (with 11 or 12, qty. 3) 604K11192 |  |
| 20.3 Optional 550-Sheet Paper Cassette 1 COVER CST 802E47191 2 ROLL ASSY RETARD (part of 99) 3 FRICTION CLUTCH 4 SHAFT RETARD 5 HOLDER RETARD 6 SPRING RETARD 809E37500 7 GEAR PB L 8 GEAR BTM ONEWAY 9 SHAFT PB 10 PLATE ASSY BTM 11 GUIDE ASSY SD L550 12 GEAR PINION 13 GUIDE ASSY SD R550 15 GEAR LOCK ONEWAY 16 HOUSING TOP 550 17 LOCK EXTENSION 18 SPRING BTM UP 550 19 PLATE GEAR LOCK 550 20 GEAR PB R 21 RACK BTM LOCK 550 22 COVER BTM UP 550 23 GEAR LOCK PINION 24 SPRING BTM LOCK 25 GEAR BTM LOCK 26 GEAR LEVER LOCK 27 LEVER BTM LOCK 28 SPRING STOPPER GEAR 29 STOPPER GEAR 30 PLATE SUPPORT 31 COVER EXTENSION 32 SUPPORT GUIDE IND 34 GUIDE INDICATOR 19-36 Phaser 4500 Service Manual 35 GUIDE INDICATOR 2 36 GUIDE INDICATOR 3 37 LOW INDICATOR 38 LOW IND FRONT 39 GEAR SECTOR 40 RACK SIZE 41 HANDLE EXTENSION 550 42 HOUSING EXTENSION 550 43 GUIDE END 550 44 HOUSING BASE 550 45 LINK SW SIZE1-550 46 LINK SW SIZE2-550 47 LINK SW SIZE3-550 48 LINK SW SIZE LOW 50 550 PAPER CASSETTE (with 1-13, 15-32, 34-48, 51-53) 084K15411 51 HLDER ASSY RETARD (with 2-5) 019K98186 52 STOPPER BASE R 53 STOPPER BASE L 99 Roller Kit (with 2, qty. 3) 604K11192 |  |
| 21.1 Duplex Unit 1 HSG UPPER ASSY (with2-4) 802K46801 2 HSG UPPER DUP 3 SPRING PINCH 809E37140 4 ROLL PINCH 059E97500 6 HSG LOWER DUP 7 HARNESS ASSY DUP (J50-JD2750) 8 EARTH ASSY PLATE 9 COVER HARNESS 10 SCREW THUMB 11 SCREW HINGE 12 COVER TOP 13 LEVER LATCH RIGHT 14 SHAFT LATCH 15 LEVER LATCH LEFT 16 SPRING LATCH 17 ROLLER DUP 059E97811 18 COVER HSG DUP 19 BEARING DUP 013E22671 20 GEAR ROLLER 21 GEAR IDLE29 22 GEAR IDLE47 23 GEAR IDLE77 24 GEAR IDLE57/37 25 COVER LEFT 26 BRACKET MOTOR 27 SWITCH DUPLEX (P520) 110E10200 28 HARNESS ASSY DUP EARTH (J56-JD560) 29 MOTOR DUPLEX (J51) 127E83201 30 CLAMP EDGE 31 HARNESS ASSY DUP COVER (J52-J520) 32 PWBA DUPLEX 160K86756 33 FAN DUPLEX (J54) 127E83210 34 SENSOR DUP (P530) 130E82740 35 HARNESS ASSY DUP SNR (J53-J530) 36 SPRING ACTUATOR 809E50961 37 ACTUATOR DUP 604K16750 38 COVER DAMPER 39 SPRING DAMPER 40 SCREW TAPPING 41 COVER RIGHT 43 SPRING Frame Ground DUP 99 DUPLEX ASSY (ENTIRE UNIT) 084K18292 |  |
| 23.1 Stacker 1 COVER OCT (with 3) (Stacker Cover) 2 WEIGHT 036E91551 3 ELIMINATOR ASSY 4 COVER REAR 5 SCREW THUMB 6 MOTOR ASSY OCT (J71) (Stacker Motor Assembly) 127K36291 7 GEAR 45 007E74830 8 GEAR 19/37 007E74840 9 BRACKET MOTOR OCT (Stacker Motor Bracket) 10 SUPPORT OCT LEFT (Left Stacker Support) 11 GEAR 19 007E74821 12 BEARING OFFSET 013E22030 13 BEARING ROLL 013E22021 14 HOUSING OCT (Stacker Housing) 15 ACTUATOR FULL STACK 120E21663 16 ROLL OCT LOWER (Lower Stacker Roller) 059K25121 17 CHUTE INLET 18 S/W REAR COVER (P740) 110E10200 20 MOTOR ASSY OFFSET (J72) 127K39340 22 PWBA OCT (Stacker PWBA) 160K86744 23 SUPPORT OCT RIGHT (Right Stacker Support) 24 CLAMP MINI 25 HARNESS ASSY OCT 2 (J70-JD3070) (Stacker Harness 2) 26 HARNESS ASSY OCT SNR (J73-J730) (Stacker Sensor Harness) 27 SOLENOID ASSY GATE (J75) 121K28671 28 GEAR CAM 007E74810 29 HARNESS ASSY REAR COVER (J74-J740) 30 SENSOR OCT (P730) (Stacker Sensor) 130E81970 31 ACTUATOR OCT (Stacker Actuator) 120E21270 32 SPRING ACTUATOR 809E37332 33 SPRING PINCH 809E37341 34 ROLL PINCH 059E9754135 CHUTE OFFSET ASSY (with 13, 36-39) 054K23313 36 ROLL OCT UPPER (Upper Stacker Roller) 37 ROLL PINCH OCT (Stacker Pinch Roller) 38 CHUTE OFFSET 39 SPRING PINCH EXIT 40 TRAY ASSY OCT (with 41-44, 53) (Stacker Tray Assembly) 050K49264 41 TRAY EXTENSION 42 TRAY EXIT 43 TRAY BASE 44 SPRING TRAY 45 COVER FRONT 46 HARNESS ASSY OCT MOT (J71-P710) (Stacker Motor Harness) 47 LINK 48 SHAFT FULL STACK 006E79380 49 FLAPPER ASSY L (with 47) 036K91582 50 FLAPPER ASSY R (with 47) 036K91592 51 SPRING 52 DAMPER ASSY TRAY L 004K02070 53 STOPPER 54 DAMPER ASSY TRAY R 004K02080 99 STACKER ASSY (ENTIRE UNIT) 084K18114 |  |